Evaluation of Stress Distribution in Titanium and Magnesium Mini Plates for Mandibular Fracture Fixation Across Varying Thicknesses and Fracture Orientations in Dental Applications

Anupam Singh1,#

Murali Venkata Rama Mohan Kodali2

Sanjay Mani3,

Srikanth Gadicherla1,#

Vathsala Patil4,*,Email

Komal Smriti4,*,Email

Tanya Agrawal1

Arjit Singh1

Komal Kanaujia1

Disha Prabhu5

Nima Varghese4

Department of Oral and Maxillofacial Surgery, Manipal College of Dental Sciences, Manipal, Manipal Academy of Higher Education, Karnataka, Manipal, 576104, India
Department of Oral and Maxillofacial Surgery, College of Dentistry, King Faisal University, Al Ahsa, 31982, Saudi Arabia
Department of Mechanical and Industrial Engineering, Manipal Institute of Technology, Manipal Academy of Higher Education, Karnataka, Manipal, 576104, India
Department of Oral Medicine and Radiology, Manipal College of Dental Sciences, Manipal, Manipal Academy of Higher Education, Karnataka, Manipal, 576104, India
Department of Conservative Dentistry and Endodontics, Manipal College of Dental Sciences, Manipal, Manipal Academy of Higher Education, Karnataka, Manipal, 576104, India

Abstract

This study evaluates the stress distribution in titanium and magnesium mini plates used for mandibular fracture fixation, focusing on the impact of plate thickness and fracture orientation. Using finite element analysis, we assessed the stress levels at three thicknesses (1.25 mm, 1.5 mm, and 2.0 mm) of mini plates across favorable and unfavorable fractures. For titanium plates, the maximum stress observed was 49.81 MPa at 1.25 mm thickness in vertical fractures, decreasing to 34.87 MPa at 1.5 mm but increasing to 38.36 MPa at 2.0 mm. In contrast, magnesium plates showed maximum stress of 37.94 MPa at 1.25 mm, with a notable decrease to 30.15 MPa at 1.5 mm, ultimately reducing to 26.53 MPa at 2.0 mm. Results indicate that magnesium plates maintain lower stress levels across thicknesses, which is particularly advantageous in favorable fractures, with stress levels of 30.65 MPa and 28.07 MPa at 1.25 mm and 1.5 mm, respectively. In unfavorable fractures, magnesium plates also exhibited lower stress than titanium plates, reinforcing their suitability for patients with lower bone density. These findings highlight the importance of selecting appropriate materials and thicknesses based on specific fracture characteristics. Magnesium plates may provide a more stable mechanical environment, whereas titanium plates are preferred in scenarios that require higher mechanical strength. This study offers critical insights for optimizing surgical outcomes in mandibular fracture treatments, suggesting further research into the long-term clinical implications of both materials.