Development of Cupric Oxide/Porous Silicon (CuO/PS) Heterostructure Enabled Room Temperature Methane Sensor for Enhanced Industrial Safety

Khaniyev Bakyt1

Ibraimov Margulan1

Nalibayev Yerkebulan1

Skabylov Alisher1

Khaniyeva Ainur1

Jianxi Liu2

Tezekbay Yerbolat1

Duisebayev Tolagay1

Tileu Ayan1

Meirambekuly Nursultan1,*,Email

Department of Physics and Technology, Al-Farabi Kazakh National University, Al-Farabi Av. 71, Almaty, 050040, Kazakhstan
State Key Laboratory of Solidification Processing, Center of Advanced Lubrication and Seal Materials, School of Materials Science and Engineering, Northwestern Polytechnical University, Xi’an, 710072, P.R. China

 

Abstract

This manuscript reports the development and characterization of a methane gas sensor based on a copper oxide/porous silicon (CuO/PS) heterostructure. The sensor integrates the CuO layer on the PS surface, obtained by the DC magnetron sputtering technology, which enhances the sensor’s surface area and facilitates gas molecule interaction. We present an analysis of the sensor’s morphological and structural characteristics, including detailed scanning electron microscopy (SEM) and X-ray diffraction (XRD) studies, which reveal the effective formation and interface of the heterostructure. The sensor demonstrates performance with good sensitivity to methane, characterized by a dynamic response. Sensitivity tests show a significant increase in signal response, and dynamic response evaluations indicate the repeatability of the sensor. The results suggest that the CuO/PS sensor offers a promising solution for methane detection, with potential applications in environmental monitoring, industrial safety, and process control.