Wind Turbine Gearbox Fault Detection Based on Statistical Learning

Mahum Fareed Khan1

Shantanu Lohar2

Jae Hyun Jun2

Harsh S. Dhiman3

Jayshree Pande1,Email

Anindita Roy2

1Department of Electronics and Telecommunication, Symbiosis Institute of Technology, Pune, Maharashtra, 412115, India
2Department of Mechanical Engineering, Symbiosis Institute of Technology, Pune, Maharashtra, 412115, India
3Ernst and Young LLP, Mumbai, India

Abstract

In recent years, the energy landscape has shifted towards sustainable and renewable power sources, with wind energy playing a significant role in global installations. However, like any other complex machinery, wind turbines are subject to wear and tear, leading to operational inefficiencies, downtime, and increased maintenance costs. To address these challenges, a systematic framework for early warning(s) for wind turbine gearboxes is discussed to identify premature failures. The framework includes an adaptable cutoff point algorithm utilizing single-variable time series variables from the gearbox and different machine-learning algorithms. The front bearing temperature of the gearbox is chosen as the univariate time series to generate the gearbox health status. The results show superiority for fault detection using a tree-based random forest algorithm with the highest accuracy of 86%, followed by 82% using Bayesian classification and Neural network along with a good precision value.