Development and Characterization of Self-Healing Glass Fiber Composites for Applications Requiring Autonomous Crack Repair

Shankar N. Kadam1

Sachin S. Chavan1,*,Email

Rajendra Mohite2

Suhas S. Mohite3

Prasad E. Lokhande4

Dadaso D. Mohite1

Sunil J. Kadam5

Bharati Vidyapeeth (Deemed to be University) College of Engineering, Pune,  Maharashtra, 411043, India
Bharati Vidyapeeth (Deemed to be University) Centre for Distance and Online Education, Pune, Maharashtra, 411030, India
Bharati Vidyapeeth’s Yashwantrao Mohite College of Arts, Science and Commerce, Pune,  Maharashtra, 411038, India
Advanced Physics Laboratory, Department of Physics, Savitribai Phule Pune University, Pune, Maharashtra, 411007, India
Bharati Vidyapeeth's College of Engineering, Kolhapur, Maharashtra, 416013, India

Abstract

The internal cracks, initiated by continuous stress on composite structures, pose a significant challenge due to the difficulty of detection and repair, especially in remote locations. Self-healing composites offer a promising solution by autonomously repairing these cracks and preventing catastrophic failure. This research investigates the development and characterization of such composites. The microcapsules loaded with healing agents were fabricated using a two-step encapsulation process and characterized for their internal and external morphology, as well as their performance. These microcapsules, constituting 10 wt.% of the composite material, were incorporated into the fabrication of self-healing composites alongside glass fibers and epoxy resin. The self-healing composite exhibited a remarkable 42% improvement in impact resistance after undergoing simulated damage and a subsequent healing cycle. While the control composite boasted a higher initial flexural strength of 110 MPa, the self-healing composite demonstrated superior post-healing performance in both tensile and impact loading. It achieved a 17% recovery in tensile strength compared to its state after damage and a 31% increase in impact energy absorption compared to the undamaged control composite. These results highlight the effectiveness of the self-healing mechanism in restoring the mechanical properties of composite. These findings highlight the potential of self-healing composites in applications demanding extended service life and autonomous crack repair, particularly in scenarios where early damage detection and intervention are difficult.